![]() This will typically happen after 5,000 hours of use. If this lining wears away and the ridges on the forklift brake shoes damage the brake drums, you will need to replace the entire brake system. Forklift brake shoes have an exterior lining that wears over time due to the friction involved in pressing against the drum. To operate, the forklift brake shoes press against the brake drum, causing the machine to stop. Since brakes are a wear item, when you replace them depends entirely on how often and how they are used. Most professionals recommend preventative maintenance every 90 days in addition to daily pre-operational checks. Make sure operators are performing this check correctly and are driving without headphones in their ears so they can hear any noises.Īs mentioned before, your forklift brakes should be included in your preventative maintenance plan. Every pre-operational inspection includes a check of the foot brakes and forklift parking brake. The operator may also find that the equipment isn’t stopping as quickly.īecause of this, noticing when to replace forklift brakes falls on the diligence of the operator. Just like other vehicles, worn brakes will make an unusual noise when they are applied. It isn’t hard to tell when to replace forklift brakes. Get forklift brake repair quotes from companies in your area here. Whether you need a forklift brake adjustment, dust blowout, shoe replacement, or entire brake system repair, we can help you find the best price. Access this knob with a flathead screwdriver. ![]() To perform a forklift brake adjustment, simply use the manual adjustment knob located through a hole on the opposite side of the wheel. Forklift brake drums need to be adjusted to compensate for wear from usage. Sometimes you just need a forklift brake adjustment. Keep in mind that not all repair requires a full brake replacement. To view a video on this process, click here. Tighten bolts and reinstall your tire and wheel.Remove the old gasket material from the axle and replace it.Reinstall the brake drum (or replace it if needed).Clean the brake drum and look for wear.Remove the old gasket material and apply the new material.Install lever, wheel cylinder pins, and shoes.Reinstall the wheel cylinder and backing plate.Remove the springs, brake shoes, and other hardware.Clean the brake components by spraying them with a brake cleaner.Remove the wheel, axle shaft, and brake drum.Raise the equipment with a forklift jack, then place wooden blocks beneath it for stability.Brake systems vary depending on the forklift model.įor the typical forklift, brake replacement looks like this: Not every forklift brake repair will be the same. ![]() Keep in mind that you will probably have to replace the forklift brake shoes every 5,000 to 7,000 hours. It is also a good idea to blow out brake dust every 250 hours. Take care of your machine and schedule routine maintenance every 2,000 hours. Make sure the forklift parking brake is disengaged before every use.Īlso, never drive “two-footed” or brake hard without giving the equipment time to decelerate. Driving with the forklift parking brake engaged can cause serious damage to the equipment. Keep in mind that how you use your equipment will affect its condition and performance. ![]() Plus, since it is engaged every single time the equipment is parked, it needs to be inspected just as often as the foot brakes. Often overlooked, the forklift parking brake is incredibly important. This includes checking your forklift parking brake. Click here for a complete guide on how to perform a brake inspection. Most professionals suggest an in-depth brake inspection every 2,000 hours of operation. Forklift Brake MaintenanceĪ forklift brake inspection should be a consistent part of your operation. Then, get free forklift brake repair quotes from top servicing companies in your area. Find everything you need to know about forklift brakes here. Learn more about how to recognize and address issues before they escalate. Not only that, but you may compromise your employees’ safety. While it can be tempting to wait until something breaks to fix it, you’ll face a much more expensive repair if you do so. Many people do not realize that forklift brakes need to be serviced consistently and professionally. That’s why it is important to maintain your equipment and perform forklift brake repair whenever necessary. A brake malfunction can cause serious injury and even death. Forklift brakes are arguably the most important part of your equipment.
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